1. Cars
  2. 1980 E21 323i

VDO Gauges

Overhauling the VDO gauges that came with my 323i. I'm not really sure where this kit was sourced from. Someone suggested Bav Auto but I also found the 3-gauge housing on a Mazda RX-7 forum (Retro-Spec gauges).

In any event I had to overhaul this kit as I had two troubling issues: the voltmeter was dead (short circuit when I was probing for voltage at the pins) and the oil temp and pressure gauges were showing erroneous values (both were off the charts). As I pulled the gauges from the dash I found a rainbow of colored wires and questionable connectors. I also found disconnected wires and broken/frayed wires. It was good enough for awhile but now needed all new wiring and maybe new parts too.

VDO is well-known so there was no trouble finding gauges. I bought from eBay but I think I received counterfeit parts. The gauges look right but the packaging is very generic. I suspect these are knock-offs. I also failed to realize I had white needles and I ordered gauges with orange. Doh!

I swapped the voltmeter out first and sure enough the new one worked perfectly. I had shorted the old one by accidentaly touching the positive and negative posts together. A new oil pressure gauge did not fix its issue, however. So I must have a problem with the sender located on the engine. That is TBD.

For wiring, I bought 14 gauge spools from Home Depot in red, black, and green colors. Each gauge needs power and ground. Each bulb also needs a power and ground tied into the light switch. The oil temp and pressure gauges each need a data wire from the sender. The voltmeter just reads volts from power and ground. Simple but that's 5 wires per gauge (minus one for the voltmeter) - a lot of wiring in a small space. The VDO instructions online were overly simplistic and not very helpful. For example, power should be sourced from "the positive terminal on the battery (after the ignition switch, and after the fuse box)". Is it at the battery, at the ignition switch, or at the fuse box? Why not just say, "source 12 volt power from a power source activated by the ignition switch". I think this confused the original installer of my gauges because he wired it directly to a fuse terminal (see photo) below) instead of tapping an existing wire on that circuit. Anyway, it worked for awhile... I built new harnesses with correct colors, tight connections, and heat shrink. Everything powered up on the first test but the oil gauges were still having issues that I need to work out.

To be continued...
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  • VDO Gauges

    VDO Gauges

    Original gauges without the ignition turned on.

  • VDO Gauges

    VDO Gauges

    From Left to Right: new oil pressure gauge, original oil temperature gauge, new volt gauge. This is with the engine running so I'm getting a healthy 14.2 volts. The oil gauges are showing trouble. I installed the new pressure gauge as a test to see if it fixed anything. This leads me to think there's an issue with the sender or wiring.

  • VDO Gauges

    VDO Gauges

    The original sender wiring. Doubling up on the sender may not be the most accurate. The ohm output may not be correct for temperature. But this is the way it worked for a long time. The green wire is actually how VDO recommends keeping the low oil pressure circuit. A single wire and spade terminal into the factory wiring connector. I plan to come up with a neater solution. Yes, I have a huge oil leak from somewhere.

  • VDO Oil Pressure Sender

    VDO Oil Pressure Sender

    0-10 bar (150psi) oil pressure sender. The original wiring was doubled up, sending temperature and pressure from the same sending unit. I have read that will cause false readings but I'm going to retain that setup for now in the interest of consistency. This sender has an internal low pressure warning function that replaces the original BMW low pressure sensor. G = Gauge wiring WK = oil pressure warning light in instrument cluster

  • VDO Oil Pressure Sender

    VDO Oil Pressure Sender

    0-10 bar (150psi) oil pressure sender. The original wiring was doubled up, sending temperature and pressure from the same sending unit. I have read that will cause false readings but I'm going to retain that setup for now in the interest of consistency. I mangled the housing during removal and may have done more damage than before.

  • Original Wiring

    Original Wiring

    Original wiring mess. Mixing colors on the same circuit. Exposed copper wire. And no heat shrink anywhere.

  • Original Wiring

    Original Wiring

    Original wiring mess. Mixing colors on the same circuit. Exposed copper wire. And no heat shrink anywhere.

  • Original Wiring

    Original Wiring

    The gauge kit used this 9-pin connector buried in the dash. The pink wire is for the gauge lights, which explains why they never worked. The frayed green wire powered the oil pressure gauge, which explains why its issue.

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